Aug 7, 2012
Operator
Welcome, and thank you for standing by. [Operator Instructions] After the presentation, we will conduct a question-and-answer session.
[Operator Instructions] Today's conference is being recorded. If you have any objections you may disconnect at this time.
I would now like to turn the meeting over to your host for today's conference, Mr. Richard Roman and Robin Gantt, you may begin.
Richard Roman
Thank you, Theresa. Good morning, and welcome to Northwest Pipe's Conference Call.
My name is Rich Roman. I the am President and CEO of the company.
I am joined by Robin Gantt, our CFO.
Richard Roman
As we begin, I would like to remind everyone that the statements we make in this call about our expectations for the future are forward-looking statements, and actual results could differ materially. Please refer to our most recent SEC filing on Form 10-K for a discussion of risk factors that could cause actual results to differ materially from expectations.
In addition, as previously disclosed, the shareholder class-action lawsuit and a shareholder derivative action have been filed against the company, and the SEC has undertaken an investigation. With regard to the SEC investigation, there have been no changes from disclosures and past filings.
Richard Roman
On July 19, 2012, the shareholder class-action lawsuit and the shareholder derivative actions were settled in mediation for a total of $13.25 million, subject to court approval. We expect the total settlement will be paid by our insurers, except for a retainer to be paid by Northwest Pipe.
In our second quarter financial statements, we recorded $13.25 million in accrued liabilities to handle the settlement and a $13 million receivable for the insurance proceeds.
Richard Roman
I will now turn to Robin, who will discuss our second quarter results.
Robin Gantt
Thank you, Rich. Our net income was $3.6 million or $0.38 per diluted share in the second quarter of 2012 compared to $5 million or $0.53 per diluted share in the second quarter of 2011.
Robin Gantt
Water Transmission sales decreased 21% to $59 million in the second quarter of 2012 from $74 million in the second quarter of 2011. Water Transmission gross profit decreased to 13.8% in the second quarter from 15.5% in the second quarter of last year.
The decrease in sales in the second quarter of 2012 compared to 2011 was due to a 19% decrease in tons produced and a 3% decrease in selling prices per ton. The decrease in gross profit was driven by lower volumes, which had a negative impact on the fixed portion of our cost of goods sold and higher material costs, including steel of 5% per ton compared to the second quarter of 2011.
Robin Gantt
Tubular Product sales increased 4% to $72 million in the second quarter of 2012 from $69 million in the second quarter of 2011. Volume increased 1% and selling prices increased 1%.
We sold 56,500 tons in the second quarter of 2012 as compared to 55,700 tons in the second quarter of 2011.
Robin Gantt
Tubular Products gross profit was 7.5% in the current second quarter compared to 7.4% in the second quarter of last year. Our energy products comprised approximately 72% of Tubular Products sales in the second quarter of 2012 compared to 71% in the second quarter of 2011.
Robin Gantt
Selling, general, administrative costs increased to $6.6 million in the second quarter 2012 compared to $5.6 million in the second quarter of 2011. There was an increase in wages and benefits in the second quarter of 2012 as we have increased the accounting and finance staff to address our remediation efforts.
Robin Gantt
Interest expense was $1.5 million in the second quarter of 2012 and $2.6 million in the second quarter of 2011. The decrease was the result of lower average borrowings and lower average interest rates.
Robin Gantt
In the first half of 2012, the company generated $24.4 million in cash from operations to support the growth of the business, mainly through our net income and depreciation and increases in our accounts payable and accrued liability account. This is partially offset by an increase in our costs and estimated earnings in excess of billings and inventory accounts.
Robin Gantt
Capital expenditures were $8 million, primarily for environmental upgrades at our Portland, Oregon facility and plant capacity expansion in our Tubular Products plants. The remainder was for ongoing maintenance capital expenditures.
Robin Gantt
Now, I'll turn it over to Rich for an update on our business.
Richard Roman
As of June 30, 2012, our backlog was approximately $273 million, with Water Transmission at $245 million and Tubular Products at $28 million. As of June 30, 2011, our backlog was approximately $256 million, with Water Transmission at $208 million and Tubular Products at $48 million.
Richard Roman
The backlog in Water Transmission has increased substantially with the addition of the recently announced Lake Texoma project. Production for Lake Texoma is starting this week and will continue through the middle of 2013.
The addition of this project, along with some smaller emergency boat-related work in Texas, will lead to higher net sales in the Water Transmission segment in 2012 than we described when we spoke to you after the first quarter earnings release. But we continue to expect Water Transmission sales will be lower in 2012 than in 2011.
Richard Roman
In Tubular Products, we expect to see compressed margin for the foreseeable future as imports have had a significantly negative impact on both volume and margins. We have taken some short-term production reductions in the third quarter to help control inventories, and we'll consider additional reductions as we react to future changes in the market.
Richard Roman
In conclusion, we anticipated the lower sales, margin and income in the second quarter 2012 when we provided our outlook with the first quarter earnings release. Currently, the outlook for Water Transmission in the second half of 2012 has improved, while the outlook of Tubular Products has weakened.
Richard Roman
At this time, we will be happy to answer your questions.
Operator
[Operator Instructions] Brent Thielman, your line is open.
Brent Thielman
Yes, Rich, is there any way to quantify the impact the downtime had on the Tubular Products segment by way of volumes or sales?
Richard Roman
Are you talking about the downtime for Atchison in Q2 or are we talking...?
Brent Thielman
Yes, correct.
Robin Gantt
We really -- it had a -- certainly had some impact, but I think that the increase in the imports had a much larger impact on the quarter.
Brent Thielman
Okay. And then, I guess, I mean on tubular, you're looking at the backlog where you finished there.
Your comments on imports through the summer, and then trying to weigh that with, I guess, the effect of the downtime in Q2 along with your capacity expansion. I mean should we expect to see some sequential pressure on volumes in Q3, or should this new capacity allow you to grow volumes still quarter-over-quarter?
Richard Roman
Yes. And that -- so we finished the last expansion project or the most recent expansion project in Atchison in May.
And we have further projects planned. We're going to put an accumulator on the big mill here.
It's going -- by the time, we get the equipment, it will be the first quarter next year, it looks like, but we continue to expand. And others have expanded for production as well, Brent, as I'm sure you know.
So we've had a significant expansion of production capacity in the U.S. In addition to that, we've seen a very significant increase in imports.
And those 2 things together, I think, will put some pressure on our ability to utilize the expansion -- expanded capacity that we have developed, especially near term here in the third quarter. I think that imports, especially imports are going to have a big impact on what happens in the third quarter.
And I think it's going to be in the form of continued pressure on our sales.
Brent Thielman
Okay, understood. And one more on Tubular.
Rich, you talked about the sort of operating margin target, in the 9% to 10% range, obviously, some dynamic things happening on the import side. Do you think that's still attainable here in the second half?
Richard Roman
I don't think we'll get there in the third quarter, because I don't think the market's going to be there -- insufficient volumes for us to get there. But I still am hopeful for the fourth quarter.
We'll see as this quarter gets along. We are, Brent, as you may know, in the process of gathering data on the impact of the imports on us.
And so we'll see where that takes us as well.
Operator
Our next question comes from Barry Vogel.
Barry Vogel
On the import issue, has Canada filed a trade case on imports of OCTG, do you know?
Richard Roman
I know that they have filed several trade cases, but I'm not aware that any of them are on OCTG, Barry.
Brent Thielman
What are they on, do you know?
Robin Gantt
They are on a welded pipe, which just crossed over, but it's not -- to my understanding, it's not directly related to OCTG, but they are doing the smaller welded pipe against a lot of the same countries that we are looking at.
Barry Vogel
Well, what would it take, Rich -- do the producers of OCTG in the United States -- I'm sure you have a trade association of some sort, I would think. What is the attitude about the imports in terms of potential anti-dumping suits?
Richard Roman
Well, we are, right now, in the midst of gathering the information, all of us as an industry, to determine whether or not the imports have been harmful to the U.S. industry.
And once we have gathered the data and we can make some analysis of the damages, then we'll see if there's a trade case to be filed. We're in that process right now, Barry, we are gathering the data.
Barry Vogel
Okay. And now as far as your record backlog, the $245 million, I would think, obviously, it includes the $69 million Lake Texoma project.
Is that correct?
Richard Roman
That's right.
Barry Vogel
And now that you have this backlog and you know the mix of the backlog, meaning this particular project is a big chunk of the backlog, how will this -- this is a question for Robin. How will this affect incremental operating margins at Water Transmission in the second half of the year?
Robin Gantt
Well, we certainly don't think that for the year, for Water Transmission, will end with higher revenue as we did last year. In terms of the margins, we don't disclose margins for particular projects, but we certainly didn't sacrifice margins to take this job.
So I guess if I were to classify it, I would call it decent. There are certainly -- in the past, I've heard rumors of really, really big margins.
People could take advantage of jobs like this. We don't have that in this economy where there isn't a lot of work all over the country, but the margin itself is healthy.
And I guess that's how I would characterize it.
Barry Vogel
Now, could you give us the status -- in the bidding process of Tarrant County and the Houston project that we -- you've talked about in the past?
Robin Gantt
Tarrant County right now, there will be a test order bidding towards the end of the first quarter of 2013, and that will be delivered in the second and third quarter of next year. The first big section of the project, it will cover about 10 miles.
We'll bid in the third quarter of 2013. The earliest revenue would be recognized would be the fourth quarter of 2013, but most of it will fall in 2014.
The current plan, from what we understand, is that they'll put a 10-mile contract out for bid about every 6 months.
Barry Vogel
And what about the Houston project?
Robin Gantt
Houston project, what they apparently are calling the Greater Houston Ground Water Supply project, it's another one that will be fairly big. It's not quite as big as Tarrant, but it will be a pretty big one all the same.
It's still in the planning stages. There isn't a lot of information out there.
It doesn't have a website like the Tarrant County job. Currently, it's expected to bid in 2014.
Operator
Our next question comes from Diane Daggatt.
Diane Daggatt
On capital expenditures for this year, are you still expecting the $35 million?
Robin Gantt
No, we're expecting about $22 million to $25 million. We -- some of the -- some of this work that we were planning on doing is falling into next year.
And we've also reduced some of what we were planning to spend. But right now, we're definitely expecting about $22 million, $25 million.
Diane Daggatt
Okay. And then is your production capacity on the Tubular Products site still going to go up to about 400,000 by the end of 4Q?
Robin Gantt
Yes, that's actually already there in theory. It's just -- well, first off, we have to have the orders and without the imports getting in the away.
But we are there right now. That's the perfect product mix, too, of course.
Operator
Our next question comes from Gerry Sweeney.
Gerard Sweeney
A couple of quick questions. But on, Rich, you mentioned you're hopeful to get margins back up to 9% to 10% range in the fourth quarter.
Obviously, the imports are going to make it difficult in the third quarter. What's your thinking on getting there?
Is it the trade case becoming finalized, or is it some efficiencies being -- working through your system? Just a little bit more clarity on that.
Richard Roman
Yes, it really has principally to do with volume, Gerry, and our ability to handle volume. We have been making improvements to our capital equipment, so to speak, which enable us to improve yields, let's just say, in general, improve our productivity.
And while very good improvement has made -- has been made there, it really can't get reflected in the margins if we run at, let's just say, reduced volumes. And so to me, it really is, yes, it is continued improvement in the way that we operate, where we need to continue to improve yields and our productivity, in general.
But we need to do that in the context of volume. And when we're starting to get some of those volumes for, not extended periods of time, but short periods of time, so that we can see that we can reach that far, but without the volume, it's very hard.
And I do think that the imports are going to impact the volume here, for at least the third quarter, and then we'll see what happens beyond that. The folks importing the pipe currently are aware that the industry is gathering data for a trade case, and we'll see if that knowledge of -- or that awareness of what we're doing impacts the volume of imports coming into Houston.
Gerard Sweeney
Understood. So essentially, they're aware of maybe some potential trade actions and may slow down some of the imports just to avoid, we'll say, that confrontation?
Richard Roman
That's right. Well remember, this is a case of being able to prove damages.
And so to the extent that the volume decreases, the damages would decrease as well, and, at a limit would disappear.
Gerard Sweeney
Okay. And then just a couple of housekeeping items.
You mentioned that it looks like your work or next upgrade cycle on the Tubular side is being pushed into Q1 from Q4?
Richard Roman
Yes, that's right. And that really has to do with the delivery of some equipment.
Gerard Sweeney
Okay. How long of a down time would that have been or do you anticipate that being?
Robin Gantt
I think it will be about 3 weeks, but they're still working on that time line and what they're looking at.
Gerard Sweeney
And was that similar to the one Q4 2011 or comparable to the most recent one, and I think in Atchison?
Richard Roman
Well, more comparable to the Q4 of '11.
Gerard Sweeney
Okay. And then finally, SG&A, is that $6.6 million a fair estimate going forward for the time being?
Robin Gantt
Right. The first quarter, I expected about $6 million to $6.5 million a quarter in the second half of 2012.
And I still see that.
Operator
Our next question comes from David Neuhauser.
David Neuhauser
My question centers around the current economic environment. I just wanted to see, given that, are you expecting to see further consolidation with your competitors and the industry as a whole.
Can you comment on that?
Richard Roman
Well, our business is divided into 2, you realize, 2 separate groups of competitors. And on the Water Transmission side, I'm not aware of any consolidation that's being discussed at all.
And on the Tubular side, it's a much, much bigger industry, in which we are a much smaller player. And I'm sure there will be activity of various kinds, but there is nothing that relates to Northwest Pipe at all.
David Neuhauser
Okay, I guess that was kind of the question, like are you -- given the environment, would you be on the prowl to be acquired or you're -- or I could look for strategic joint ventures of some kind with competitors?
Richard Roman
We have under consideration a whole range of business development activities, but there's nothing that is near enough at all in terms of where we're going for us to disclose any kind of direction that we're headed in.
David Neuhauser
And then also I know you touched on margins again. How long are you -- is the potential there that you're seeing, a protracted view on margin and when could we identify, at least, a potential for that increase of what your goals are?
Richard Roman
Well, you'll see some additional information on the trade case. Trade case takes 6 to 9 months to develop, so I think the next important piece of information will be what the potential damages might be, and therefore, our ability really to get aggressive with the trade case.
The other thing, David, that you need to watch, and I'm sure that you do. So you can the trade case, that'll tell you something about what domestic volumes could be.
The other thing is the number of oil rigs that are in operation. Now, the oil rig count continues to remain very healthy.
And so demand for the product is quite good. But if that were to change, that would be another indication that it will be a stretch for us to achieve the volumes that we need to bring those margins up.
Operator
At this time, there are no other questions.
Richard Roman
All right. Well, we thank you, all, for participating.
And we look forward to being in front of you again in another quarter. Thanks, everyone.
Robin Gantt
Thank you.
Operator
Thank you for joining today's conference call. All parties may disconnect at this time.