Jul 24, 2012
Executives
Joseph D. Rupp - Chairman, Chief Executive Officer, President and Chairman of Executive Committee John E.
Fischer - Chief Financial Officer and Senior Vice President John L. McIntosh - Senior Vice President of Operations
Analysts
Maggie Cheung - Wells Fargo Securities, LLC, Research Division Edward H. Yang - Oppenheimer & Co.
Inc., Research Division Christopher W. Butler - Sidoti & Company, LLC Herbert Hardt - Monness, Crespi, Hardt & Co., Inc., Research Division Bobby Geornas - Susquehanna Financial Group, LLLP, Research Division Aleksey V.
Yefremov - BofA Merrill Lynch, Research Division Dmitry Silversteyn - Longbow Research LLC Richard O'Reilly
Operator
Good morning and welcome to Olin's Second Quarter 2012 Earnings Conference Call. [Operator Instructions] Please note this event is being recorded.
I would now like to turn the conference over to Joseph Rupp, Chairman, President and CEO. Please go ahead.
Joseph D. Rupp
Good morning, and thanks for joining us today. With me this morning are John Fischer, our Senior Vice President, Chief Financial Officer; John McIntosh, our Senior Vice President of Operations; and Larry Kromidas, our Assistant Treasurer and Director of Investor Relations.
Last night, we announced that net income in the second quarter of 2012 was $47.6 million or $0.59 per diluted share, which compares to $42.1 million or $0.52 per diluted share in the second quarter of 2011. Second quarter 2012 net income included a $1.8 million pretax restructuring charge, primarily associated with the ongoing Winchester centerfire relocation project, and second quarter 2011 net income included a $2.4 million pretax restructuring charge associated with the Winchester centerfire relocation project and the Chlor Alkali mercury cell technology conversion projects.
Sales in the second quarter of 2012 were $508.7 million compared to $529.1 million in the second quarter of 2011. During the second quarter of 2012, Olin generated adjusted EBITDA of $97.5 million, which represents the highest level of second quarter adjusted EBITDA ever.
This record level of adjusted EBITDA was achieved in spite of our Chlor Alkali business experiencing a slowdown in chlorine demand that occurred during the second half of the quarter and which negatively impacted Chlor Alkali's segment earnings. As a result of this slowdown, chlorine sales volumes in the second quarter of 2012 declined when compared to the seasonally weaker first quarter.
Second quarter 2012 Chlor Alkali earnings reflect increased contributions from bleach and hydrochloric acid compared to second quarter of 2011. Winchester second quarter 2012 segment earnings were in line with the second quarter of 2011 segment earnings.
And second quarter 2012 results also included a $5 million favorable tax adjustments. Third quarter 2012 net income is forecasted to be in the $0.40 to $0.45 per diluted share range.
Chlor Alkali segment earnings in the third quarter of 2012 are expected to decline compared to the second quarter of 2012 due to approximately $8 million of costs associated with 2 major plant maintenance outages and onetime start-up costs associated with the Charleston, Tennessee mercury cell technology conversion project and the Niagara Falls, New York HyPure Bleach plant, and the continuation of seasonally weak chlorine demand. Winchester earnings in the seasonally strong third quarter are expected to improve compared to the second quarter.
Third quarter 2012 earnings are also expected to include approximately $2 million of pretax restructuring charges primarily associated with the ongoing Winchester centerfire relocation project. And finally, the third quarter 2012 forecast does not include any impact of the recently announced K.
A. Steel Chemicals Inc.
acquisition or any transaction costs related to the acquisition. And as you know, under the acquisition accounting rules that became effective in 2009, all transaction costs must be expensed.
Let me discuss Chlor Alkali in more detail. The key driver of our second quarter 2012 Chlor Alkali results and our third quarter outlook is the weak level of chlorine demand which we began to experience in May and continued through the end of June.
This decline is evidenced by the monthly trend in the operating rate over the second quarter. Our April rate was 84%; May rate, 80%; and June rate, 74%, which resulted in a quarterly rate of 79%.
In the quarter, total chlorine and caustic soda shipments declined 11% compared to the second quarter of 2011 and also declined 2.5% for the first quarter of 2012's levels. The weakness in chlorine volumes was broad based in our system, and we believe within the industry, with Olin's year-over-year shipments to vinyls customers declining 10%, shipments to titanium dioxide customers declined 20% and shipments to urethane customers declined 25%.
On the positive side, we continue to experience growth in the sales of bleach and hydrochloric acid. Year-over-year, bleach shipments increased 9.5% compared to the second quarter of 2011 and reached the highest quarterly level ever with shipments in excess of 46,000 tons.
Olin has now experienced 18 consecutive quarters of increased year-over-year bleach shipments. Hydrochloric acid shipments increased 7% in the second quarter of 2012 compared to the second quarter of 2011.
In addition to the increased volumes, hydrochloric acid prices also improved compared to the second quarter of 2011, and as a result, the year-over-year contribution to earnings from hydrochloric acid increased approximately $7 million in the second quarter of 2012 compared to the second quarter of 2011. The third quarter 2012 earnings forecast assumes that chlorine and caustic soda volumes will improve only slightly compared to the second quarter but are expected to be lower than the third quarter 2011 volumes.
The third quarter 2012 operating rate is expected to be in the low 80% range, which would be the lowest third quarter operating rate since 2009 and the second lowest in the last 10 years. The second quarter 2012 ECU netbacks were approximately $575 compared to approximately $560 in the second quarter of 2011.
The year-over-year impact reflects the higher caustic soda prices, partially offset by lower chlorine prices and higher freight cost per ECU shipped. Year-over-year freight cost increased approximately 7% in the second quarter of 2012 when compared to the second quarter of 2011.
In the third quarter of 2012, we expect ECU netbacks to decline compared to the second quarter as a result of lower chlorine prices. At the present time, we do expect some portion of the $60 per ton caustic soda price increase to be realized in the market.
But the benefit in the Olin system will be primarily in the fourth quarter. The third quarter 2012 Chlor Alkali segment earnings are forecasted to be negatively impacted by expenses associated with the major maintenance turnarounds at the Niagara Falls, New York and Becancour, Canada facilities, and start-up expenses associated with the Niagara Falls HyPure facility and the new membrane chlor-alkali facility in Charleston, Tennessee.
These expenses are estimated to be approximately $8 million. In addition, during third quarter, the mercury cell plant in Augusta, Georgia will discontinue chlor-alkali production.
We remain on track to have exited the production of chlor-alkali products using mercury cell technology by the end of 2012. Third quarter 2012 Chlor Alkali segment earnings are also forecasted to be negatively impacted by seasonally higher electricity costs.
It is normal for Olin to experience higher electricity cost in the third quarter because of the peaking power prices during the highest usage period of the year. In spite of the third quarter sequential increases in costs, Chlor Alkali electricity cost per ECU produced have declined approximately 5% during the first 2 quarters of 2012.
During the third quarter, the Niagara Falls HyPure Bleach plant will begin operation and this will increase our annual bleach capacity by approximately 33,000 tons. In addition, during the fourth quarter of 2012, the Henderson, Nevada HyPure plant, an additional 33,000 tons of capacity will begin operation.
These additions will increase Olin's bleach capacity to approximately 300,000 tons or 15% of our post-mercury cell conversion and shutdown capacity. Currently, we have approximately 160,000 tons of hydrochloric acid production capacity available to be sold.
So we have the ability to direct in excess of 20% of our ECU capacity to these value-added products. The acquisition of K.A.
Steel will add approximately 50,000 tons of additional bleach manufacturing capacity, which increases the amount of our ECU capacity that can be sold as value-added products to the level in excess of 25%. We also believe that the K.A.
Steel acquisition provides additional opportunities over the next few years to increase the amount of ECU sold as value-added products to 30% to 35% of our total capacity. In addition to producing higher margins, value-added products reduced the amount of chlorine that is shipped by rail.
And just to remind you, approximately 20% of our chlorine capacity is already delivered via pipeline. Let me talk about Winchester.
Winchester has continued to experience higher than normal levels of domestic commercial ammunition sales. This demand, which is being experienced across all product categories, is currently higher than all -- in all recent years, except for 2009.
The strength of Winchester's domestic commercial demand is evidenced by the June 30, 2012 backlog, which is double when compared to the June 30, 2011 level. During the second quarter of 2012, strong commercial sales were partially offset by a lower law enforcement sales.
The level of military sales reflects the transition between 2 contracts: the original second source contract and the new one. We expect military ammunition sales to increase in the third quarter of 2012 compared to the second quarter.
And during the second quarter, we received the second year award on the new second source contract. Deliveries under this $56.6 million award will primarily occur in 2013.
Second quarter of 2012 commodity metal costs, which have been a headwind for the business for the past several quarters, were slightly negative compared to second quarter of 2011, and we expect third quarter 2012 commodity metal costs to be lower than they were in the third quarter of 2011. In the first 6 months of 2012, the Olin purchase cost of copper has increased approximately 7% compared to the first 6 months of 2011, while the average purchase cost of lead and zinc have increased approximately 1% compared to the first 6 months of 2011.
Second quarter 2012 Winchester results included approximately $500,000 cost penalty associated with the transition of operations from East Alton, Illinois to Oxford, Mississippi. During the third quarter, it's expected that the cost savings from the operations will offset the duplication and cost.
And in the fourth quarter of 2012, we expect the relocation to generate $2 million to $3 million of lower costs. We also expect that in 2013, the cost savings generated by the relocation will be in the $10 million to $15 million range compared to 2012, and we are confident that the $30 million per year total project savings will be achieved.
As of the end of June, the majority of the centerfire handgun ammunition was being manufactured in Oxford, Mississippi. In addition, during the second quarter, the first centerfire rifle ammunition manufacturing training line was installed and started up in Oxford.
Winchester had $11.9 million in the second quarter of 2012, which was in line with the second quarter of 2011 earnings. During the quarter, Winchester benefited from favorable pricing and commercial volumes, which offset lower military and law enforcement volumes and higher commodity and relocation costs.
Winchester's seasonally strong third quarter earnings are forecasted to improve in 2012 when compared to the third quarter of 2011 due to favorable pricing, commodity costs and sales volumes. In spite of the weaker than expected volumes that our Chlor Alkali business experienced in the second quarter and into the third quarter, I believe that Olin has the opportunity to generate a record level of full year EBITDA in 2012.
Our 2012 record level of EBITDA will not have had the benefits of 3 HyPure Bleach facilities, 2 of which are yet to come on stream, without the benefit of the $30 million of cost reductions we expect to realize from the Winchester centerfire relocation project, and without any of the benefits from the K.A. Steel transaction.
Just to remind you, K.A. Steel generated $31 million of adjusted EBITDA in 2011, and we expect to realize $35 million of synergies with the acquisition.
Now I would like to turn the call over to our Chief Financial Officer, John Fischer, who'll review several financial matters with you. John?
John E. Fischer
Thank you, Joe. Before I talk about the second quarter, I'd like to illustrate the Olin view of the economics associated with the K.A.
Steel acquisition. In calculating adjusted EBITDA for K.A.
Steel, Olin essentially converted S corporation financials to public company financials, primarily by addressing how owner taxes are treated. The combination of the 2011 K.A.
Steel adjusted EBITDA of $31 million and the $35 million of annualized synergies we expect to realize, when compared to the purchase price of $328 million, reduced by the $60 million present value of the incremental tax benefits made available to Olin by the Section 338(h)(10) election, result in an EBITDA multiple of approximately 4x. We believe this is consistent with the type of post synergy multiples that were realized in both the Pioneer and the SunBelt acquisitions.
Now turning to the quarter. I'd like to discuss a few items on the income statement.
Selling and administration expenses increased $2.6 million or 6% in the second quarter of 2012 compared to the second quarter of 2011. The year-over-year increase reflects higher salary and benefit costs, a higher level of legal and legally-related settlement expenses, increased bad debt costs, partially offset by decreased relocation or recruiting charges and lower management incentive compensation which included mark-to-market adjustments on stock-based compensation.
Second quarter 2012 charges to income for environmental, investigatory and remedial activities were $300,000. Second quarter 2011 credits to income for environmental investigatory and remedial activities were $1.1 million, which included $9 million of recoveries from third parties for environmental costs incurred in expense in prior periods.
After giving consideration to the recoveries in 2011, year-over-year expenses related to environmental, remedial and investigatory activities decreased by $7.6 million. These charges related primarily to expected future investigatory and remedial activities associated with past manufacturing operations and former waste disposal sites.
The low level of second quarter expense reflects the timing of recognition in these expenses. We now estimate that full year 2012 expenses for environmental, investigatory and remedial activities prior to any recoveries will be in the $10 million to $15 million range, which would be approximately 35% lower than 2011.
We do not expect any additional environmental recoveries in 2012. On a total company basis, defined benefit pension plan income was $5.4 million in the second quarter of 2012 compared to $5 million in the second quarter of 2011.
We are not required to make any cash contributions to our domestic defined benefit pension plan in 2012, and believe the earliest we may be required to make any cash contributions to that plan is 2014. In 2012, we expect to make cash contributions to our Canadian defined benefit pension plan of less than $2 million.
And as a reminder, under Canadian pension rules, service costs are required to be funded annually. Defined contribution pension plan expense was $4.5 million in the second quarter of 2012 compared to $3.8 million in the second quarter of 2011.
The vast majority of our employees now participate in the defined contribution pension plan. Our domestic defined benefit pension plan is frozen to new entrants, all salaried, all non-union, hourly and most union employees.
During the second quarter of 2012, Olin recorded a $1.8 million restructuring charge. This charge was primarily related to employee severance and relocation expenses associated with our ongoing relocation of the Winchester centerfire ammunition manufacturing operations from East Alton, Illinois to Oxford, Mississippi, and exiting the use of mercury cell technology in the chlor-alkali manufacturing process by the end of 2012.
We expect to incur approximately $8 million of additional restructuring charges associated with the chlor-alkali projects through the end of 2013, and approximately $13 million of additional restructuring charges associated with the Winchester relocation between now and the end of 2016. We expect total restructuring charges in 2012 related to these projects to be approximately $8 million.
The effective tax rate for the second quarter was 24.8%, which included $4.9 million of benefits, primarily related to the agricultural chemical security tax credit under Section 45O of the Internal Revenue Code that will be claimed on our 2008 to 2012 U.S. federal income tax returns.
Excluding these benefits, the effective tax rate was 32.5%. For the full year 2012, we now believe the effective tax rate will be in the 34% to 35% range excluding approximately $5 million of these favorable tax adjustments.
Due to the level of capital spending in 2012 and the resultant accelerated depreciation available, the forecasted 2012 cash tax rate is approximately 15%. Now turning to the balance sheet.
Cash and cash equivalents at June 30, 2012, including the restricted cash associated with the Go Zone and Recovery Zone financings that were completed in 2010 and are classified as a long-term asset on the balance sheet, totaled $224 million. As of June 30, 2012, there was $25.4 million of cash that remained restricted and will be available to fund additional 2012 capital spending at our facilities in Mississippi and Tennessee.
We expect to -- continue to expect all the restricted cash to be utilized in 2012. During the first 6 months of 2012, there has been approximately $77 million of working capital growth.
This reflects a normal seasonal pattern, amplified by higher commodity metal prices in Winchester. Consistent with the normal annual pattern, we expect the majority of this working capital growth to be liquidated by the end of the year.
During the first 6 months of 2012, capital spending was $145.8 million, approximately 70% of which supported the Charleston mercury cell technology conversion project and the 3 HyPure Bleach projects. We believe that the largest part of our 2012 capital spending was incurred in the first half of the year.
Full year 2012 capital spending is projected to be in the $240 million range compared to $200.9 million in 2011. The higher level of spending in 2012 and 2011 includes spending for the Chlor Alkali mercury cell conversion in Charleston, Tennessee, the construction of HyPure Bleach facilities at 3 of our chlor-alkali plants and the ongoing Winchester centerfire relocation project.
Depreciation and amortization expense in the second quarter of 2012 was $26.6 million, which compares to $25.4 million in the second quarter of 2011. Depreciation and amortization expense associated with the Chlor Alkali business was $22.4 million and $22.2 million in the second quarters of 2012 and 2011, respectively.
We expect quarterly depreciation expense to increase sequentially as we move through the year and expect that full year 2012 depreciation to be in the $105 million to $110 million range. In the second quarter of 2012, we redeemed $7.7 million of industrial revenue bonds with maturities in 2017.
We paid an early redemption premium of approximately $200,000, which was offset by the recognition of a $200,000 gain on interest rate swaps that were applicable to these bonds. Also in December, $12.2 million in payments will be made on the SunBelt notes.
These notes require annual payments through the end of 2017. During the second quarter of 2012, we entered into a new $265 million 5-year senior revolving credit facility which replaced the $240 million senior revolving credit facility that was set to expire in October of this year.
The new credit facility will expire in April 2017. Borrowing options and restricted covenants are similar to those of our previous $240 million senior revolving credit facility.
The new $265 million senior revolving credit facility includes a $110 million letter of credit facility and a $50 million Canadian sub-facility. In conjunction with this new senior revolving credit facility, we terminated our additional $25 million letter of credit facility.
During the first half of 2012, approximately 200,000 shares of Olin's stock were repurchased at a cost of approximately $3.1 million. In July of 2011, as a reminder, Olin's Board of Directors approved a 3-year, 5 million share repurchase program.
Last week, Olin's Board of Directors also declared a dividend of $0.20 on each share of Olin common stock. The dividend is payable on September 10, 2012 to shareholders of record at the close of business on August 10, 2012.
This is the 343rd consecutive quarterly dividend to be paid by the company. Before we conclude, let me remind you that throughout this presentation, we have made statements regarding our estimates of future performance.
Clearly, these are forward-looking statements, and results could differ materially from those projected. Some of the factors that could cause actual results to differ are described, without limitations, in our Risk Factor sections of our most recent Form 10-K and in our second quarter earnings release.
A copy of today's transcript will be available this afternoon on our website in the Investors section under Calendar of Events. The earnings press release and other financial data and information are available under Press Releases.
Operator, we are now ready to take questions.
Operator
[Operator Instructions] Our first question comes from Frank Mitsch at Wells Fargo.
Maggie Cheung - Wells Fargo Securities, LLC, Research Division
This is Maggie on for Frank. You had mentioned there are 2 major outages in Q3.
I was wondering if you could just tell us how long the outages will be for and how it will impact your operating rates for the quarter.
John L. McIntosh
The outages are approximately a week at both of the locations. And if you looked at the quarter, including every other thing that's planned, the total capacity that will be unavailable to us for the quarter is approximately 4%.
Operator
The next question comes from Edward Yang in Oppenheimer.
Edward H. Yang - Oppenheimer & Co. Inc., Research Division
Could you talk on your confidence in terms of getting the full $60 caustic soda price increase? And thinking more long-term price increases beyond that, I understand the co-product dynamics, but do you need higher operating rates in general to get additional price increases beyond that $60?
John L. McIntosh
Let me just talk about the caustic price increase that's currently in the market in play right now. The operating rates that were announced for June for the industry came up significantly from the second quarter rates, which was a function really of major outages that occurred in May that were completed by other industry participants.
But the overall operating rate for the industry is still in the mid-80s. That operating rate is driven by chlorine demand, which we said in our remarks, is weak and continues to be weak.
The first thing that we've seen that we believe is a positive indicator for the caustic price increase occurring in the third quarter is we've seen both export prices and spot prices for caustic go up. And that's usually the process or the way it works, as you see movement in those prices first before you see movement in contract prices.
I would say, though, that contract price movement, as it's being reported by industry magazines, is not consistent. Some parts of the country are showing caustic prices going up, some part of the $60 in July, some are seeing that delayed further into the quarter, into August.
We're confident we're going to see caustic price increases in the quarter, which then will impact our financial performance in the fourth quarter. But I wouldn't sit here today and predict whether the number is $40 or $60 or what it is.
But we believe we will see caustic pricing -- in our system, we're late on caustic shipments, and so the dynamics of serving the customers we serve indicate we should see caustic pricing movement.
Edward H. Yang - Oppenheimer & Co. Inc., Research Division
John, you mentioned spot prices on caustic moving up, but they're still below contract prices. So how does that dynamic work?
Does spot caustic prices have to get closer to contract prices and then go up as well to get that contract price moving?
John L. McIntosh
I mean, as long as the trends of pricing are moving up and the gap gets close, that's usually, or at least historically, been an omen that says contract prices will start to move as well. Again, as we look at our system, we are late serving customers.
And as we've tried to source caustic from other North American producers, we've been really unable to source significant amounts of caustic. So we believe caustic inventories, both at customer and producer locations, are low and believe that we'll see caustic pricing move up.
Edward H. Yang - Oppenheimer & Co. Inc., Research Division
Okay. And maybe a question for Joe, there was another large industry merger that was announced, PPG and Georgia Gulf.
Once that deal gets done, are there any other opportunities for further horizontal consolidation in the chlor-alkali industry? It’s already a fairly consolidated industry.
And given that deal occurring, how does that impact or affect your thinking on dividends, stock buybacks, how much cash you want to hold on the balance sheet and maybe some additional M&A activity as well?
Joseph D. Rupp
A long question. Let me give you quick couple answers.
One is, Edward, as you know, we've consistently spoken about favorable industry dynamics in chlor-alkali. And one of the reasons we've talked about that is we've talked about the -- one of the elements of favorable industry dynamics is industry consolidation.
And we believe that the PPG-Georgia Gulf industry consolidation, we see it as a positive move. We continue to believe that there's significant opportunities for us, for Olin, to strengthen and expand our core business, and we also believe that the K.A.
Steel acquisition will open up several other avenues for us from an opportunity perspective. We want to affirm that, first and foremost, we don't believe that the acquisition of K.A.
will have any impact on our dividend policy. And as you know, we're finishing up a pretty significant capital spending program with the conversion at Charleston, with the shutdown at Augusta, with the 3 HyPure Bleach plants and with Winchester.
And that heavy capital spending will start to taper off as we get into 2013, which should position us to continue to be interested in bolt-on acquisitions within our core markets.
Operator
The next question comes from Christopher Butler of Sidoti & Company.
Christopher W. Butler - Sidoti & Company, LLC
I was hoping you would be able to speak to the weak demand environment, give us a little bit more color there and what you're seeing thus far in July that gives you confidence that your utilization will get back up over that 80% threshold.
John L. McIntosh
When we look at the markets that we serve, the 3 markets that were disproportionately worse in terms of weakened demand in the second half of the second quarter were the titanium dioxide business at a 20% reduction in market or in demand, the vinyls market with about a 10% reduction and urethane -- the urethanes market with a 25% reduction in demand. We have seen some marginal improvement on operating rates in the first part of the month of July.
We have seen some recovery from outages and off-line, times that those customers were working through in the second quarter. It's early to tell from our perspective how much strength is in this improvement, but we have seen some marginal improvements so far.
Christopher W. Butler - Sidoti & Company, LLC
And shifting gears to the Winchester business, with the unfortunate events in Colorado, can you speak to what the outcome you expect as far as ammunition sales moving into the hunting season for you? Is this something that will hurt you?
Does it help you because of regulation? What are your thoughts there?
Joseph D. Rupp
I don't think we would comment anything on the impact of Colorado because I'm not sure that we know that impact -- or it'd be appropriate for us to comment on that at this point. I think the second part, Chris, that you asked is, this is -- the third quarter is the traditional hunting season and we will see demand pick up.
The other piece for us is the military piece, which was we were kind of in transition between one contract and the other contract in the second quarter. We'll see improvements from the military perspective in the third quarter.
And more importantly, I'd just like to re-emphasize this, that we've got a huge part of the startup of Oxford behind us. And so we're looking -- we're sailing ahead with the ability to really start to pick up as we get into the fourth quarter and beyond, the cost savings that we had forecast down there.
Christopher W. Butler - Sidoti & Company, LLC
And do you have any sense on the impact of the election? Is that continuing to help your demand at a growing pace, or is that ease off a little bit?
Joseph D. Rupp
Well, I think what we mentioned is, is that our backlog, if you compare it June 2011 to June 2012, it's doubled. So I would -- I think there's a -- that political impact might have an impact on that.
Operator
Our next question comes from Herb Hardt at Monness.
Herbert Hardt - Monness, Crespi, Hardt & Co., Inc., Research Division
Two questions actually. When will there be a result on this rebid of the Lake City contract?
John E. Fischer
The award announcement is expected sometime in the fourth quarter.
Herbert Hardt - Monness, Crespi, Hardt & Co., Inc., Research Division
Okay. And secondly, what is the obligation on payout for SunBelt?
How long does that go for?
John E. Fischer
The earnout was for 3 years, and we are in the middle of the second year performance against that earnout.
Operator
The next question comes from Don Carson at Susquehanna.
Bobby Geornas - Susquehanna Financial Group, LLLP, Research Division
This is Bobby Geornas for Don Carson. You mentioned that you expect the full impact of the caustic price increase to be realized in the fourth quarter.
Do you, in your projections, assume that chlorine stabilizes here, or do you believe that chlorine has further downside between now and year end?
John L. McIntosh
We believe that -- and looking at the whole variety of people that are prognosticating prices, the consensus seems to be, and it's supported by our -- the review of our customer portfolio, the chlorine pricing has really stabilized. Index chlorine pricing came down in the first quarter.
It's been stable since, and we really think there's not much movement either way in chlorine pricing for the balance of the year.
Bobby Geornas - Susquehanna Financial Group, LLLP, Research Division
Okay. And just 2 questions related to the freight rate prices.
Do you -- it seems that the year-over-year rate has almost moderated a little bit even though, obviously, you have seen some continued increase in the rates. Do you see that rate, on a year-over-year basis, accelerating between now and the year-end or, I guess, where do you see that moving?
And just related to freight, the premium that you kept on your bleach, is that before or after considering the reduced freight -- the freight cost?
John L. McIntosh
We don't expect to see much change in freight rates through the balance of the year. We believe, as we look at our system and the movement of product, we will go through to satisfy our customers that we don't expect much change in the balance of the year.
The netback that -- when we talk about the premium over chlorine and caustic, we're talking about a netback compared to a netback, so the bleach premium includes the impact to freight.
Bobby Geornas - Susquehanna Financial Group, LLLP, Research Division
Okay. And just to clarify the answer that you gave in terms of not expecting a change, are you talking about your overall freight cost that, that mix shift becomes more favorable would offset a potential increase?
Or do you mean that you actually don't expect the freight rate per ton to increase or change?
John L. McIntosh
We don't expect the freight -- the increases to return to double-digit kind of increases that we've seen historically.
Operator
The next question comes from Alex Yefremov, Bank of America.
Aleksey V. Yefremov - BofA Merrill Lynch, Research Division
First question. Could you help us understand the potential impact of Georgia Gulf and PPG combination on Olin?
Do you expect any of the Olin's plants be impacted by that?
Joseph D. Rupp
No.
Aleksey V. Yefremov - BofA Merrill Lynch, Research Division
Okay, great. And then a follow-up on Winchester comment that you made, that you expect $10 million to $15 million in savings be realized in 2013.
Does that include lower relocation cost or not? And if not, what is your outlook for relocation cost on a year-over-year basis for next year?
John E. Fischer
It does not include lower relocation cost. We are continuing to relocate right through the end of 2015.
What it represents is essentially lower wage, benefit costs and higher productivity associated with the Oxford compared to what it was when we're operating in East Alton.
Aleksey V. Yefremov - BofA Merrill Lynch, Research Division
So those relocation cost will not decline in '13 yet?
John E. Fischer
We don't believe so, no.
Aleksey V. Yefremov - BofA Merrill Lynch, Research Division
Okay. And a final question, if I may.
What was your ECU netback in the second quarter and utilization rate?
John E. Fischer
$575 was the netback and 79% was the operating rate.
Operator
Next question comes from Dmitry Silversteyn at Longbow Research.
Dmitry Silversteyn - Longbow Research LLC
A couple of questions. First of all, I was curious on your guidance for the third quarter when you talked about seasonally weak chlorine markets.
Is that just a reflection that you were sort of winding down the municipal order treatment market? Is that where the seasonal weakness come from, or is there something else to your comments?
John E. Fischer
No, it's weak. Weaker than we would expect in the third quarter.
Dmitry Silversteyn - Longbow Research LLC
Okay. But not seasonally?
Because I thought I heard you say seasonally weak. That may have been...
Joseph D. Rupp
If we did, we didn't mean to. It's the third quarter.
John E. Fischer
It's weak for a third quarter season.
Dmitry Silversteyn - Longbow Research LLC
Got it. Okay, got it.
Okay. Thanks for clarifying that.
And then secondly, you're going to be out of mercury production by the end of the year, converting one plant, shutting down the other. Given all the capacity that's going to come out, obviously, you don't know what the volumes are going to be like next year, but if you assume that volumes are flat, what would the utilization rates be next year compared to this year?
Are you looking at kind of a 2% to 3% pickup in utilization rates at flat volumes?
John E. Fischer
I think it's actually a little bit more than that. It's more like 4%.
Dmitry Silversteyn - Longbow Research LLC
Okay. So your volumes sounds like even -- I'm sorry, your utilization rates even on a flat volume should be somewhere in the mid 80s, if you kind of look at this year, volumes that you're going to be delivering?
John E. Fischer
That's correct.
Dmitry Silversteyn - Longbow Research LLC
Okay. And then finally, you talked about the slowdown you saw at the second half of the quarter, particularly in the urethanes, I think you said vinyls and TiO2 markets, which were all down double digits.
Have you seen any changes in those markets? Was that just an inventory correction that the customers have gone through, or was it sort of a rightsizing of inventory for a slow second half of the year expectation?
Have you seen any change in the buying patterns of those customers so far in July?
John L. McIntosh
We've seen some improvement, and anecdotally, we've heard that it was a combination of some inventory change and a combination of just weak demand in those market segments, both weak demand domestically in North America and weak demand from an export standpoint.
Operator
The next question comes from Richard O'Reilly at Revere Associates.
Richard O'Reilly
A couple of several quick questions. First, guidance for the third quarter, that does not exclude -- that excludes any impact on K.A.
Steel, but there will be some expense related to the acquisition, you just haven't quantified it?
John E. Fischer
That's correct.
Joseph D. Rupp
That's true.
Richard O'Reilly
Okay, fine. Second thing, more of an accounting question.
You're going to have restructuring cost and that's usually a line item, but you also talked about start-up cost for the Chlor Alkali business, start-up cost with the new mercury cell. What point does -- is something a restructuring -- first a start-up, if that doesn't sound too simple of a question?
John E. Fischer
I think the way to look at that is the restructuring is a project that goes to the board and says, "We're going to incur these amount of expenses over a period of time." And it runs through that line.
The start-up, because we technically go through start-ups regularly through the year, anytime we have a plant shutdown, there's a start-up that goes with that. It's -- we've called this out because these are obviously more significant start-ups because the plant -- the mercury cell plant's brand new and the bleach plant is brand new, but there's no provision in the accounting, as we understand, to count that separately in our financial statements.
It would just go through cost of goods sold.
Richard O'Reilly
Okay, fine. Third question, I think you said, was the energy cost down year-over-year or up year-over-year, 5%?
John E. Fischer
Down.
Joseph D. Rupp
Down.
Richard O'Reilly
Down. Okay, fine.
And what was it -- and then sequentially, you think it's going to be higher in the third quarter?
John E. Fischer
Compared to the second quarter. That's correct.
Richard O'Reilly
Compared to the second quarter. Okay, fine.
The recent rise on natural gas prices, how much does that hurt you or help you vis-a-vis the rest of the industry?
John E. Fischer
I think we would be the -- the industry has much more lever to natural gas than we are. The majority of the industry's concentrated in the Gulf Coast and they use natural gas to co-generate electricity.
As we've said, we're about evenly exposed in our energy portfolio to gas, coal, nuclear and hydro, so our effect in rising natural gas prices is probably less than our competitors in the Gulf Coast.
Operator
The next question comes from Sauf Ali [ph] at Citi.
Unknown Analyst
My question has been answered.
Operator
And our next question comes from Alex Yefremov at Bank of America.
Aleksey V. Yefremov - BofA Merrill Lynch, Research Division
Just a quick follow-up. Your Chlor Alkali earnings went up about $1 million despite lower volumes and pricing.
Was it the electricity cost that helped you sequentially in the quarter?
John E. Fischer
It was the batch sales, the value-added products, bleach and HCl that went up.
Aleksey V. Yefremov - BofA Merrill Lynch, Research Division
Okay. And last follow-up, you will be starting up Henderson bleach plant in the fourth quarter.
Could you help us understand the start-up cost for that plant?
John L. McIntosh
We have -- the start-up cost for the bleach plants, and we have one in the third quarter and one in the fourth quarter, are approximately $2 million based on our best guess.
Operator
This concludes our question-and-answer session. I would like to turn the conference back over to Joseph Rupp for any closing remarks.
Joseph D. Rupp
We want to thank you for joining us this morning, and we look forward to speaking with you in October when we announce the results of our third quarter. Thank you very much.
Operator
The conference has now concluded. Thank you for attending today's presentation.
You may now disconnect.